Monday, 7 November 2016

Mechanical Operation: Screen Efficiency Calculation

In a screening operation of feed size from mesh 4 to 45, the fraction of material retained on screen 8 and 14 as follows
Screen
Feed
Coarse fraction
(Screen 8)
Middle fraction
(Screen 14)
Fine fraction
4/6
18.5
64
4.2
0
6/8
27.5
24
35.8
0
8/14
39.5
12
49.1
46.7
14/20
9.1
0
10.1
20.2
20/28
3.4
0
0.8
19.6
28/35
2.0
0
0
13.5

To find the screen efficiency we have to calculate recovery and rejection
Recovery is the ratio of desired material in product to desired material in feed and rejection is undesired material in reject to undesired material in reject.
For an 8 mesh screen desired material is +8 fraction i.e. 4/6 and 6/8 (0.88) and undesired material is -8 fraction i.e. 8/14 (0.12).
for 14 mesh screen, desired material is +14 fraction i.e. 4/6, 6/8,8/14 (0.891) and undesired material is -14 fraction i.e. 14/20, 20/28 (0.109).

for basis of 100 gm of feed:
material bal of 4/6 and 6/8 fraction: coarse fraction=25
material bal of 14/20 and 20/28 fraction: middle fraction=60
material bal of 28/35 fraction: fine fraction=15

Efficiency of 1st screen:
Recovery of 1st screen: (0.88*25)/46=0.478
Rejection of 1st screen: [1-(0.12*25)/54]=0.944

Efficiency of 2nd screen:
Desired material in product (retained on 2nd screen): 4.2+35.8+49.1=0.891
Desired material in feed (2nd screen)= 18.5+27.5+39.5-25(retained on 1st screen)=60.5
Recovery of 2nd screen= (0.891*60)/60.5=0.88
Undesired material in product:0.101*60=6.54
Desired material in feed (2nd screen)=9.1+3.4+2=14.5
Rejection of 2nd screen= 6.54/14.5=0.451

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